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Tubular Products / Product Size and Pressure Calculators

U. S. Steel Tubular Products

Product Size and Pressure Calculators
Standard and Line Pressure Calculations
Standard & Line Product Data Tables (file will open in new window)
Oil Country Casing Product Data Tables (file will open in new window)
Oil Country Tubing Product Data Tables (file will open in new window)


Material Standards
U. S. Steel Tubular Products USS Material Standards are specifications not covered by a society, association or other specifying body. The following includes the material standards used most frequently for tubular applications.

USS M1020 Plain End ERW Pipe for Water Well Applications
USS M1021 Plain End ERW Pipe for use in Structural Applications
USS M1024 Seamless Mechanical Tubing in sizes from NPS 2 through 26
USS M1029 Plain End Seamless Pipe for use in General Purpose Applications
USS M1400 Constructional Alloy Steel Seamless Mechanical Tubing—Grades USS 
“T-1” type A and USS “T-1” type B.
USS M1407 ERW Pipe NPS 8 thru 12 Intended for use as Lift Devices ( Casing or
Piston Pipe Components)
USS M1430 Seamless Slurry Pipe. Weldable. Intended for transportation of solids in
slurry form. USS M2430 covers ERW pipe for similar use.
USS M1431 Seamless Slurry Pipe to be Heat Treated. Primarily for mechanical joining.
USS M1470 Seamless Steel Pipe for Fabrication into Ordinary Welding Fittings
USS M1471 Seamless Steel Pipe for Fabrication into High Strength Welding Fittings
USS M1475 Seamless Steel Pipe for the Manufacture of Cold Formed Fittings
USS M2430 ERW Pipe intended for transportation of solids in slurry form.


Pressure Determinations
Barlow's Formula is commonly used to determine the following:
Internal Pressure at Minimum Yield
Ultimate Bursting Pressure
Maximum Allowable Operating Pressure, and
Mill Hydrostatic Test Pressure
This formula is expressed as P = 2St / D , where


P = pressure, psig
t  = nominal wall thickness, inch
D = outside diameter, inch
S = allowable stress, psi, which depends on the pressure being determined.

To illustrate, assume a seamless piping system 8 5/8" OD x 0.375" wall specified to ASTM A106 Grade C which has a specified minimum yield strength (SMYS) of 40,000 psi and a specified minimum tensile strength (SMTS) of 70,000 psi.

Internal Pressure at Minimum Yield
S = SMYS (40,000 psi)
and
P = 2St = (2) (40,000) (0.375)
        D                 8.625
   = 3478 or 3480 psig (rounded to nearest 10 psig)

Ultimate Bursting Pressure
S = SMTS (70,000 psi)
and
P = 2St = (2) (70,000) (0.375)
        D                 8.625
   = 6087 or 6090 psig (rounded to nearest 10 psig)
 
Maximum Allowable Operating Pressure (MAOP)
S = SMYS (40,000 psi) reduced by a design factor, for example 0.72
and
P = 2St = (2) (40,000 x 0.72) (0.375)
        D                       8.625
   = 2504 or 2500 psig (rounded to nearest 10 psig)
 
Mill Hydrostatic Test Pressure
S = SMYS (40,000 psi) reduced by a factor depending on OD and grade (0.60 for 8 5/8" OD grade B)
and
P = 2St = (2) (40,000 x 0.60) (0.375)
        D                       8.625
   = 2087 or 2090 psig (rounded to nearest 10 psig)

Some safety codes and regulatory agencies also assign a longitudinal joint factor to account for weld efficiency. The more common are 0.85 for ERW pipe and 0.60 for CW pipe. Seamless pipe enjoys a joint factor of 1.00. This means that some designers consider ERW pipe 85 percent as efficient as seamless pipe and CW pipe only 60 percent as efficient for the same application. Therefore, for a given application, ERW pipe would require a heavier wall than seamless pipe, and CW pipe, in turn, would require a heavier wall than ERW pipe. 

Distributors who stock pipe in a combination of seamless, ERW and CW must exercise extreme care to see that pipe with joint efficiency factors of 0.85 or 0.60 is not used on jobs which require pipe with a joint factor of 1.00.

Wall Thickness
Barlow's Formula is also useful in determining the wall thickness required for a piping system. To illustrate, assume a piping system has been designed with the following criteria:

1. A working pressure of 2000 psig (P)
2. The pipe to be used is 8 5/8" OD (D) specified to ASTM A106 grade C (SMYS = 40,000 psi)
Rearranging Barlow's Formula to solve for wall thickness gives:
t =  PD = (2000)(8.625) = 0.216" wall                                                 
2S    (2)(40,000)

Wall thickness does not affect the outside diameter; only the inside diameter is affected. For example, the outside diameter of a one-inch extra-strong piece of pipe compared with a one-inch standard weight piece of pipe is identical; however, the inside diameter of the extra-strong is smaller than the inside diameter of the standard weight because the wall thickness is greater in the extra-strong pipe.

 

 

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