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Sheet Products > Coated Sheet > USS ACRYZINC® Sheet >
Application Considerations

Properties of the Base Steel
U. S. Steel ACRYZINC® Sheet is available in the same steel designations as galvanized sheet steel.

Commercial Steel (CS)
This designation is for the basic product, useful for many applications requiring the strength of steel combined with the workability needed for bending and moderate forming. It provides the strength and formability levels that most users need for general purpose applications.

CS sheet is subject to a phenomenon called aging; therefore, if the sheet must be free from strain lines (stretcher strains, flutes, etc.) after fabrication, it should be roller leveled just before the forming operation.


Forming Steel (FS)
IMG0001The primary difference between FS and CS sheet is that FS sheet is processed to be more formable, i.e., easier to bend, etc. FS sheet is slightly more formable than CS and is typically used for applications where breakage (splitting) might be encountered when CS sheet is not quite formable enough to make a part. Often, FS is selected to allow easier bending with less springback. FS sheet is produced from specially selected steels, processed for improved and more uniform formability properties.

FS sheet is subject to the same aging phenomenon as CS sheet; therefore, to avoid strain lines, FS sheet should be roller leveled just before the forming operation.

Deep Drawing Steel (DDS)
DDS sheet is produced from aluminum-killed steel employing special steelmaking practices. It can be produced using restricted low-carbon steels or interstitial-free steels depending on the application requirement and the producing facility. It has forming characteristics superior to CS and FS sheet. These characteristics make it excellent for applications involving deep drawing or combinations of drawing and stretching.

DDS sheet is non-aging. DDS sheet is recommended for use when improved drawability is required and the effects of aging (slight hardening, loss of ductility, and strain lines) are undesirable or roller-leveling equipment is not available.

Extra Deep Drawing Steel (EDDS)
Coated sheet of this quality is characterized by excellent uniformity and exceptional formability. EDDS Sheet is produced from vacuum degassed steel to achieve a very low carbon content. Also, stabilizing elements such as titanium and niobium (columbium) are added during steel production to  combine with the residual amounts of carbon and nitrogen remaining in the degassed steel to make it "interstitial-free". The final product is excellent for deep drawn parts in that the sheet exhibits a high resistance to thinning during drawing.

EDDS Sheet is non-aging. Thus, coil breaks, strain lines and fluting during fabrication are not encountered.

Structural Steel (SS)
IMG0002
SS sheet is recommended for applications in which specific mechanical properties are required for strength in a finished part, usually in load-bearing structures. Orders for SS usually require that minimum yield and tensile strengths be met by the steel producer. The required strength level is achieved through the use of carbon, manganese, phosphorus, and/or nitrogen additions during steelmaking. When specifying a SS grade, the user should carefully consider the compatibility of the specified properties with forming requirements.  In general, steels produced to meet increasing yield strength levels have a corresponding decrease in ductility or formability.

High Strength Low Alloy Steel (HSLAS) 
HSLAS  sheet is defined as having a  specified minimum yield strengths of 35 ksi or higher. HSLAS steels are produced to meet minimum yield and/or tensile strength levels. Often, these steels are intended for applications that require more ductility (% elongation) than Structural Steels. For this reason, they are generally produced using micro-alloying technology wherein additions of elements such as titanium, niobium (columbium) and vanadium are added during steelmaking. The most common types of HSLAS sheet exhibit yield strengths in the range of 35 to 70 ksi. Typically, the tensile strength is 10 to 15 ksi higher than the yield strength. Higher strength steels are available, but they often exhibit relatively low formability.

Coating Thickness
Similarly, the zinc coating weight categories are the same as those applied to galvanized sheet. For ACRYZINC® sheet, therefore, it is necessary to specify the zinc coating weight, i.e., G90, etc.

Coating Thickness -
English Units

ASTM A653
Coating Designation
1)

Minimum Coating Weight
oz/sq ft

Triple Spot Average
Total Both Sides (2)

Single Spot Test

One Side Total
Both Sides

G210

2.10

0.72

1.80

G185

1.85

0.64

1.60

G165

1.65

0.56

1.40

G140

1.40

0.48

1.20

G115

1.15

0.40

1.00

G90

0.90

0.32

0.80

G60

0.60

0.20

0.50

G40

0.40

0.12

0.30

G30

0.30

0.10

0.25

Coating Thickness -
English Units

Coating Designation
(1,3)

Minimum Coating Weight
g/sq m (4)

G20/20

20

G40/40

40

G50/50

50

G60/60

60

G70/70

70

G90/90

90

G98/98

98

1. The coating designation number is the term by which this product is ordered.

2. The weight of coating in oz. per sq. ft. refers to the total coating on both surfaces. The triple spot average encompasses an edge-center-edge sampling to determine adequate coverage across the sheet width. Typically, about half this coating is on each side.

3. Ordered coating weight is specified on a per-side basis, e.g., 50/50 requires each surface to have a minimum coating weight of 50 g/m2.

4. To convert coating weight from oz/sq ft to g/sq m the following factor can be used:  g/sq m = oz/sq ft x 305.15.

Note that, although a precise conversion between ASTM A653 "G" categories (G30, G60, etc.) and the metric categories (20/20, 40/40, etc.) cannot be made, a G60 coating category (ASTM A653) is approximately equal to a 90/90 coating category (metric).

Surface Finish
The surface finish of ACRYZINC® sheet is basically unchanged from the finish normally observed on hot-dip galvanized sheet.  That is, the clear acrylic coating does not hide the spangled finish ranging from Regular Spangle to Minimum Spangle (small but visible grain pattern) depending on the normal practices used on the hot-dip coating line. The thin acrylic film may give the surface a somewhat satiny appearance especially when it is observed at an oblique angle, but the spangled finish of the galvanized coating is clearly visible.

Surface Treatment
The acrylic coating on U.S. Steel ACRYZINC® sheet does not require the use of any other surface treatment. The acrylic coating offers the combined benefit of high resistance to storage staining and the lubricating benefits of oil. The product is not intended to be oiled. The absence of a rust-inhibiting oil benefits worker safety. 

The product is only available with no additional surface treatments. 

ACRYZINC® is a registered trademark of United States Steel.

 
 

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